Automation
Automation
Manufacturing automation is a trend that automatic control and automatic adjustment devices are widely used in industrial production to replace manual operation of machines and operating systems for processing and production. Industrial control automation technology is also developing by intelligence, networking and integration.
Currently, low-cost industrial control automation based on industrial PC will become the mainstream. Industrial PC mainly includes two types: Industrial Personal Computer(IPC), Compact Peripheral Component Interconnection(PCI) and their derivatives; such as AT96 PC bus industrial computer.
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Compatibility
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Popular questions
What is custom memory for automation, and why is it different?
Custom memory for automation refers to specialized memory and storage solutions designed for industrial control systems, robotics, and automated machinery. Unlike consumer-grade memory, which is built for short-term use in stable environments, automation memory is engineered for extreme reliability and longevity. It must withstand harsh industrial conditions such as vibration, shock, wide temperature swings, and power fluctuations. Its primary purpose is to ensure the continuous and error-free operation of critical automated processes.
Why is standard memory unsuitable for automation applications?
Standard memory is not designed for the demanding environment of a factory floor or a robotics lab. Its limitations can lead to a variety of issues:
Premature Failure: Constant vibration, high heat, or cold temperatures can cause components to fail, leading to costly downtime and data loss.
Data Corruption: Unstable power, electromagnetic interference (EMI), or physical stress can corrupt crucial data, causing machines to malfunction or produce faulty products.
Limited Lifespan: Automation systems are often expected to run for many years with minimal maintenance. Standard memory is not built to handle the constant read/write cycles required for these applications and will wear out quickly.
What are the key features of custom memory for automation?
Custom memory is built with specific features to handle the challenges of automation:
Industrial-Grade Components: These modules use components certified to operate within a much wider temperature range than consumer memory.
Ruggedized Design: Physical design features like reinforced solder joints and conformal coatings protect against vibration, dust, and humidity.
Power Loss Protection: Specialized hardware and firmware ensure that data is safely written to the memory even during an unexpected power outage, preventing data loss in a critical moment.
Enhanced Endurance: For applications that log large amounts of data, such as process control or robotics, custom memory uses advanced wear-leveling and error-correcting algorithms to extend its lifespan significantly.
Fixed BOM (Bill of Materials): A key feature is the “locked” or “fixed” BOM, which means the memory controller, NAND Flash, and other components do not change throughout the product’s lifecycle. This ensures long-term stability and compatibility, which is crucial for certifying and maintaining automation systems.
What types of custom memory are used in automation?
The type of memory depends on the specific automation task:
Industrial SSDs: Used for storing operating systems and large data logs in industrial PCs and control panels. These are built for high endurance and data integrity.
eMMC (embedded MultiMediaCard): A popular choice for embedded systems and controllers due to its small form factor, integrated controller, and robust performance.
DRAM (Dynamic Random-Access Memory): Used in the processors of robotics and automation equipment for high-speed, real-time data processing and control.
CFast Cards: A high-speed, durable memory card format used in a variety of industrial applications, including machine vision and data acquisition.
Is custom memory a worthwhile investment for my automation system?
Yes. While the initial cost may be higher, the total cost of ownership is often much lower. By preventing system failures, reducing downtime, and extending the lifespan of your equipment, custom memory provides a significant return on investment. The enhanced reliability and long-term stability of a custom solution are invaluable for maintaining the efficiency and safety of any automated operation.
